Smart Factory Whole-House Furniture Production Line Solution

Category: Tag:

  • Model : Intelligent factory furniture
  • Brand : Blue Elephant
  • Category : Smart Factory for Furniture Industry

Payment Terms : T/T/Visa/Mastercard/American Express/Discover cards

After-sale Service : Free professional machine operation training.

Supply Ability : 200 Sets per Month

Description

The whole-house furniture production line solution is composed of multiple devices, which can realize plate cutting, edge sealing, drilling, storage and other processes. Visualized automated operations greatly save time and labor costs, and can complete mass production of plates.

Number of Intelligent Connection Line Employee Required:

Connection Line Solution Staff Number Required Total Employees
CNC Cutting Unit 1 4
Edge Banding Rotary Unit 1
CNC Row Drilling Unit 1
Sorting & Packing 1

 

Connection Line Advantages:

  •  Improve asset efficiency
    The whole-house furniture production line solution generates massive amounts of data all the time, and through continuous analysis, downtime will be shortened, production capacity will be optimized, and adjustment time will be reduced.
  •  Improve quality
    Smart factories have self-optimizing characteristics and can quickly predict and identify quality defect trends, which will reduce scrap rates shorten delivery times, and increase supply rates and output.
  • Reduce costs
    Optimized processes are generally less expensive, can further predict inventory requirements, reduce process and operational changes, reduce sheet waste, and further reduce costs.
  •  Ensure safety and sustainable development
    Because the whole-house furniture production line solution can improve operational efficiency, it can reduce the impact on the environment compared to traditional manufacturing processes and promote the sustainable development of the overall environment.

Part 1: Cutting Unit:

Forklift delivering plates to elevator → Labeling machine grabbing and auto labeling plates → Cutting machine drilling, grooving, and cutting plates → Robot grabbing plates and delivering plates to translation power live-roller gear → plates entering into cache bin and waiting to be delivered to edge banding unit

Intelligent factory furniture production line solution 2

 

Equipment List:

Equipment Name Unit Quantity Employees
Automatic labeling machine Set 2 1
CNC cutting machine Set 2
Blanking platform Set 2
Power convey roller Set 1
Robot Set 1

Part 2: Edge Banding Rotary Line

Plates are delivered by power roller to the edge banding machine → The first edge banding machine seals the first edge → The second edge banding machine seals the third edge → Plates rotating by 90°and the edge banding machines seal the second & fourth edge → After edge banding, plates are transferred into cache bin and waited to be delivered to the row drilling unit

Intelligent factory furniture production line solution 5

Equipment List:

Equipment Name Unit Quantity Employees
Edge banding machine double-row oblique roller with left and right connection Set 2 1
Forward edge banding machine Set 1
Reverse edge banding machine Set 1
90° power steering roller Set 1
High-speed camera Set 2
Translation belt conveyor Set 3
Translation power convey table Set 5
Single-row oblique roller Set 1
Power convey roller Set 11

 

Part 3: Drilling Unit

After edge banding, plates enter into six-side drilling machine → After drilling, plates are outputted under “front in, front out” or “front in, back out” mode → Plates enter into cache bin for sorting and packaging

Intelligent factory furniture production line solution 4

Equipment List:

Device name Unit Quantity Employees
Translation power convey gear Set Depends on actual connection line 1
Translation belt conveyor Set
High-speed camera Set
Six-side drilling machine Set
Power convey roller Set

Part 4: Sorting Unit

Intelligent factory furniture production line solution 3

Equipment List:

Device name Unit Quantity Employees
Vertical cache bin Set 1 1
High-speed camera Set 1
Translation belt conveyor Set 2
Translation power conveys roller Set 1
Intelligent sorting robot Set 2
Power convey roller Set 3
Manipulator clamp with suction cup Set 2
Manipulator feed bin Set 12

 

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Application & Sample

The furniture production line solution has an intelligent connection line that is visualizable. It can achieve cutting, edge banding, drilling, sorting, etc., and can quickly carry out batch production, shorten production time, and improve efficiency, saving labor costs. It is a good choice for the automation production of whole-house furniture.

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